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朝5時スタート

タンナーの一日は朝が早いです。 近くの駅で午後3時に帰宅する人を見かけますが、タンナーのなめしや染色の担当者たちです。

なめしは、ドラムに水をはり、皮と薬品を投入して回転させてお仕舞いではありません。 毎日毎日、異なる薬品を投入し1週間ぐらいかけて皮を革にします。 そのため、水温が下がる一年の半分ぐらいは早朝からボイラーを炊きます。それから前日漬け込んだドラム内の液を、ドラムの口を網蓋に変えて水洗いし、その後温めたお湯で湯洗いします。 適温になるまでドラム内の温度を調整し、次の薬品を投入します。 ドラムの大きさや仕込みの皮の数量にもよりますが、20~30分ぐらいは、水洗いの作業が続きます。

目指す革の仕上がりとタンナーごとに各薬品に漬け込む時間が異なるのですが、このあと数時間後に次の薬品を入れたりと、感と処方に従いながら作業を進めます。 このため、他の職人が午前8時からの始業であっても、なめし場の職人はそれよりも早く出社し作業を進めたり、他の職人の仕事の準備をするのです。

大手の場合は、完全に分担性になっているようですが、たいていのタンナーの”水場担当”は、なめしや染色を行う、水を使う作業場で色々な作業をこなします。

ボイラーの話をしましたが、染色をする時もお湯を使用します。 それだけでなく、染色前に中和と言う作業が必要で、重曹を入れて1~1.5時間ぐらい回転させ、時間が経ったら水洗いをして、その後染料と一緒に入れる油が解けて革に入りやすいようにお湯を染色ドラムに入れます。 水洗い時間を含めると、この時点で2時間はかかります。

このように準備することで、8時から仕事を始める他の職人に染色を手伝わせたり引き継いだりが可能になります。 もう少し、2時間だけずらせば、朝早くから準備をする必要が無いのでは?と思われるかもしれませんが、染色してからも漬け込む時間が必要で、薄い色で2~3時間、濃い色ではその何倍もドラムを回転させなければなりません。 必然的に、準備の人間は早朝出勤が必要になるのです。

水周りの仕事ですから、夏場は気持ちが良いのですが、冬は凍てつく寒さと未だ暗い時間から始める重労働に気力を要します。 どのタンナーでも工場長を務める職人が大抵なめし担当者であることは、この点からも納得のいくところです。


 
 
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